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BRASS TUBE PLUGS – ADVANCED SOLUTION



To stabilize and maintain the working capacity of industrial units, it is necessary to make the right amendment at the right time! Production firms are equipped with a lot of machinery that is working on close proximities and tolerances to maintain the quality of the production. Miniscule changes can affect the quality of the manufactured products, resulting in cost reduction and severe loss to the finance of the industries! To provide the optimum quality of products, industries make sure to keep an eye on all the possibilities that can ruin a particular process!


The basic know how:
Chillers, boilers, and the cooling units, primarily Heat Exchangers, are critical components of a Process or Manufacturing industry. For a cost-effective manufacturing process, it is essential to maintain a good condition of heat transfer equipment. They can undergo serious malfunctions causing energy losses and effecting the overall efficiency of the unit! The standard type of fault that an HX may face is usually a “Leakage Problem”! 


Tubes PLUGS - A WAY OUT:
As discussed, leakages in tubes of heat exchangers result in severe losses. To overcome that, Tube Plugs are the widely used equipment opted by industrial sectors to minimize their losses and maintain the optimum working of heat exchangers.


THE 3 GENERAL TYPES BASED ON MECHANISMS – HOW TO MAKE THE RIGHT
DECISION!
When it comes to making the right choice, a variety of options and factors are there to be considered. The selection and usage of plugs are entirely dependent upon the types of failure and reason for the leakage! These are the 3 common types of Tube Plugs that are widely used in the industrial sector: 

  1. ONE-PIECE PLUG
  2. TWO-PIECE PLUG
  3. MECHANICAL PLUGS






INSTALLING A PLUG - ASPECTS TO BRING UNDER considering: 
Before the installation of Tube plugs, it is crucial to have complete knowhow about the plugs’ material. A material mismatch between the plug and tube may result in galvanic corrosion which happen when different metals are placed together in the presence of an electrolyte! In addition to the material, choosing the right size for the right place is also one of the most critical decision one has to make before the installation!


TYPES - BASED ON MATERIAL:-

  • BRASS TUBE PLUGS:
Being one of a kind, a Brass Tube Plug, are highly durable, have high resistance to corrosion, and have a much better ability to stand corrosive environment! Being an alloy of copper and zinc, it comprises exceptional properties that makes it a stand-out from other tube plugs available in the market. Due to the addition of copper, brass Tube Plugs offer very low friction when installed! Not being a ferromagnetic substance, they are the perfect option to be installed as tube plugs as they offer an easy solution and an easier replacement when needed.

  • CARBON STEEL tube plugs:
A combination of two elements iron and carbon, the “Carbon Steel” is one of the widely used tube plugs used by industries to overcome the leakage problems! They offer Low-Cost maintenance and are highly effective in terms of the durability and performance! They are mostly used when the tubes are hardened and are not liable to much hammering and distortion. 

  • BRONZE tube plugs:
The Bronze Tube Plugs are also widely used as a solution to sort out the leakage problems. They are very easy to install, highly durable, and very resistant towards corrosion. They comprise of excellent mechanical properties such as rigidness, high- temperature resistivity, and better resistance to wear and tear! Plugs made up of bronze ensure a smooth finish due to a uniform taper!

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Location: United States

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